{"id":14587,"date":"2023-01-22T18:47:55","date_gmt":"2023-01-22T17:47:55","guid":{"rendered":"http:\/\/emcombustion.es\/camaras-de-combustion-generador-gases-calientes\/"},"modified":"2023-05-14T17:18:48","modified_gmt":"2023-05-14T15:18:48","slug":"combustion-chambers-hot-gas-generators","status":"publish","type":"post","link":"https:\/\/emcombustion.es\/en\/combustion-chambers-hot-gas-generators\/","title":{"rendered":"Combustion chambers – Hot gas generators"},"content":{"rendered":"

Hot Gas Generators are\u00a0 compact combustion chambers<\/strong>\u00a0used in a large number of industrial applications, such as cement manufacturing<\/strong>, mineral drying, wood<\/strong> industry, food industry<\/strong>, chemical<\/strong> industry or drying processes<\/strong>. These units produce gases at different temperatures<\/strong> starting from the combustion of different fuels such as natural gas, diesel, fuel oil, etc. (Extract from the E&M Combustion Technology Conference in Knauf Surabaya<\/strong><\/a>).<\/p>\n

The internal combustion chambers are covered with refractory to withstand temperatures up to 1500 \u00ba C and have a robust structure and resistant to this type of industrial applications. There are different types of chambers with single or<\/strong> twin shell<\/strong> that makes the heat losses through them quite small.<\/p>\n

\"Combustion<\/a><\/p>\n

In order to generate these hot gases, industrial burners <\/a><\/strong>of various types are used. The most common of which are the pressurized air burners,<\/strong> for liquid fuel and gases, and also\u00a0gas duct burners<\/strong> are used.<\/p>\n

Principle of operation of the Combustion Chambers<\/span><\/h2>\n

\"Hot<\/a><\/p>\n

\"Hot<\/a><\/p>\n

Hot gas generators<\/strong> are used in different industrial processes<\/strong> and their objective is to generate gases at a certain temperature for drying, heat exchange<\/strong>, etc. The process consists in using a burner to generate a determined volume of gases. A dilution air blower is then used to cool the gases to the process temperature and increase the gas flow rate to the desired volume. This mixture is performed in a refractory-lined combustion chamber to minimize heat losses.<\/span><\/p>\n

Depending on the type of application and with the aim of increasing the performance even further, a part of the gases used in this process is introduced back into the combustion chamber, thereby increasing the performance of the system by reducing the heat losses.<\/span><\/p>\n

Characteristics of E&M Combustion Generators<\/span><\/h2>\n

\u2022 Capacity from 1 to 100 MW<\/strong>
\n\u2022 Different types of fuels<\/strong>, natural gas, fuel oil, gas oil, biogases, recycled oils, wood pellets, etc.
\n\u2022 Blend\u00a0of various fuels<\/strong>
\n\u2022 High thermal efficiency<\/strong>
\n\u2022 Units pre-assembled packages<\/strong>
\n\u2022 Low maintenance costs
\n\u2022 Fully automated control<\/strong>
\n\u2022 Low NOx burners<\/strong><\/a>
\n\u2022 Quick response to process demand<\/p>\n

Types of Burner and Combustion Chambers for Hot Gas Generators<\/span><\/h3>\n

\"Hot<\/a><\/p>\n

\"Hot<\/a><\/p>\n

For the processes where natural gas is used we can highlight two types of burners and applications that are the most used and described below.<\/p>\n

On the one hand, it would be the most traditional gas generator formed by a double chamber<\/strong>, one inside where the flame produced by a conventional burner with a combustion air fan would be located. Around this chamber it would be placed a second chamber through which circulates a dilution air that is mixed with these gases at the end of the internal combustion chamber obtaining the desired temperature.<\/p>\n

And on the other hand we have the option to use duct burners<\/strong> whose operating principle is that the air passes through them and is heated to the desired temperature. These burners can work with a high excess of air which means that it is not necessary to use a second chamber through which the dilution air circulates.<\/p>\n

Advantages of duct burners over traditional forced air<\/span><\/h4>\n

\u2022 Less pressure drop.
\n\u2022 More optimized design.
\n\u2022 More linear air regulation.
\n\u2022 Shorter combustion chambers.
\n\u2022 Less weight of materials.
\n\u2022 Shorter flames.<\/p>\n

Materials to be used in Hot Gas Generators<\/span> <\/span><\/strong><\/h4>\n

E & M Combustion manufactures all of its burners and combustion chambers using high quality materials such as high quality AISI 310 refractory steels for flame-sensitive burner areas or refractory material resistant to temperatures of 1,650 \u00b0 C where there is a risk of where the flame can touch the chamber.<\/span><\/p>\n

\"Automation<\/a><\/strong><\/span><\/h4>\n

Automation and energy saving<\/span><\/h3>\n

The hot gas generators<\/a> designed by E & M<\/strong> Combustion operate in a completely automated way<\/strong>. E & M Combustion designs and installs in the compact unit the electrical boxes in which it integrates the regulation systems that allow the automatic and precise operation of the system. <\/span><\/p>\n

The burners use electronic control units which have the following advantages.\u00a0 <\/span><\/p>\n

\u2022 All control and regulation functions are integrated in one single device<\/strong>, including sequences of ignition, security controls, P.I.D regulation, leakage test and flame detection System<\/span>
\n \u2022 It remarkable increases the precision of the regulation, avoiding mechanical hysteresis produced in rods and cams of the traditional regulation<\/strong><\/span>
\n \u2022 This is operated by the transmission of electrical pulses to individual actuators<\/span>
\n \u2022 It incorporates a visualization display of information<\/strong> that can quickly show the state of the burner as well as fault memories and hours of operation<\/span>
\n \u2022 Presents and external connection to P.C. or to P.L.C.<\/strong> bus system<\/span>
\n \u2022 Reduces time of commisioning due to pre-regulations in the factory<\/strong><\/span><\/p>\n

\"Frecuency<\/a><\/p>\n

These switchboards also allow the use of frequency inverters to save electricity. The inverters<\/a><\/strong> generate a saving of electrical energy and reduction of the level of noise that can be quantified in the graph of the figure.<\/span><\/p>\n

Combustion Chambers – Hot Gas generators catalogue<\/a><\/span><\/h4>\n","protected":false},"excerpt":{"rendered":"

Hot gas generator are compact combustion chambers used in a large number of industrial applications. Produce gases at different temperatures<\/p>\n","protected":false},"author":4,"featured_media":16196,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[271,273],"tags":[733,669,748,767,318,628,741,735,744,670,745,747,742,737,738,739,740],"class_list":["post-14587","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-energynews-en","category-technology","tag-camaras-de-combustion-en","tag-combustion-chambers","tag-drying-processes","tag-duct-burners","tag-em-combustion-en","tag-gas-en","tag-gas-duct-burners","tag-generador-de-gases-calientes-en","tag-heat-exchange","tag-hot-gas-generators","tag-industrial-applications","tag-low-nox-burners","tag-pressurized-air-burners","tag-procesos-de-secado-en","tag-quemadores-de-aire-presurizado-en","tag-quemadores-de-conducto-en","tag-quemadores-low-nox-en"],"yoast_head":"\nCombustion chambers | Hot gas generators | pressurized burners<\/title>\n<meta name=\"description\" content=\"Hot gas generators are compact combustion chambers used in a large number of industrial applications. 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